Fundamentals of Electrostatic Discharge
Part One—An Introduction to ESD
© 2013, EOS/ESD Association, Inc., Rome, NY
To many people, Electrostatic Discharge (ESD) is only experienced as a shock when touching a metal doorknob after walking across a carpeted floor or after sliding across a car seat. However, static electricity and ESD has been a serious industrial problem for centuries. As early as the 1400s, European and Caribbean military forts were using static control procedures and devices trying to prevent inadvertent electrostatic discharge ignition of gunpowder stores. By the 1860s, paper mills throughout the U.S. employed basic grounding, flame ionization techniques, and steam drums to dissipate static electricity from the paper web as it traveled through the drying process. Every imaginable business and industrial process has issues with electrostatic charge and discharge at one time or another. Munitions and explosives, petrochemical, pharmaceutical, agriculture, printing and graphic arts, textiles, painting, and plastics are just some of the industries where control of static electricity has significant importance. The age of electronics brought with it new problems associated with static electricity and electrostatic discharge. And, as electronic devices become faster and the circuitry getting smaller, their sensitivity to ESD in general increases. This trend may be accelerating. The ESD Association’s “Electrostatic Discharge (ESD) Technology Roadmap”, revised April 2010, includes “With devices becoming more sensitive through 2010-2015 and beyond, it is imperative that companies begin to scrutinize the ESD capabilities of their handling processes”. Today, ESD impacts productivity and product reliability in virtually every aspect of the global electronics environment.
Despite a great deal of effort during the past thirty years, ESD still affects production yields, manufacturing cost, product quality, product reliability, and profitability. The cost of damaged devices themselves ranges from only a few cents for a simple diode to thousands of dollars for complex integrated circuits. When associated costs of repair and rework, shipping, labor, and overhead are included, clearly the opportunities exist for significant improvements. Nearly all of the thousands of companies involved in electronics manufacturing today pay attention to the basic, industry accepted elements of static control. ESD Association industry standards are available today to guide manufacturers in establishing the fundamental static charge mitigation and control techniques (see Part Six – ESD Standards). It is unlikely that any company which ignores static control will be able to successfully manufacture and deliver undamaged electronic parts.
Definitions for Electrostatic Discharge Terminology are in the ESD ADV1.0 Glossary which is available as a complimentary download at www.ESDA.org. Electrostatic charge is defined as “electric charge at rest”. Static electricity is an imbalance of electrical charges within or on the surface of a material. This imbalance of electrons produces an electric field that can be measured and that can influence other objects. Electrostatic discharge (ESD) is defined as “the rapid, spontaneous transfer of electrostatic charge induced by a high electrostatic field. Note: Usually, the charge flows through a spark between two bodies at different electrostatic potentials as they approach one another”. Electrostatic discharge can change the electrical characteristics of a semiconductor device, degrading or destroying it. Electrostatic discharge also may upset the normal operation of an electronic system, causing equipment malfunction or failure. Charged surfaces can attract and hold contaminants, making removal of the particles difficult. When attracted to the surface of a silicon wafer or a device's electrical circuitry, air-borne particulates can cause random wafer defects and reduce product yields.
Controlling electrostatic discharge begins with understanding how electrostatic charge occurs in the first place. Electrostatic charge is most commonly created by the contact and separation of two materials. The materials may be similar or dissimilar although dissimilar materials tend to liberate higher levels of static charge. For example, a person walking across the floor generates static electricity as shoe soles contact and then separate from the floor surface. An electronic device sliding into or out of a bag, magazine or tube generates an electrostatic charge as the device's housing and metal leads make multiple contacts and separations with the surface of the container. While the magnitude of electrostatic charge may be different in these examples, static electricity is indeed formed in each case.
Creating electrostatic charge by contact and separation of materials is known as "triboelectric charging." The word “triboelectric” comes from the Greek words, tribo – meaning “to rub” and elektros – meaning “amber” (fossilized resin from prehistoric trees). It involves the transfer of electrons between materials. The atoms of a material with no static charge have an equal number of positive (+) protons in their nucleus and negative (-) electrons orbiting the nucleus. In Figure 1, Material "A" consists of atoms with equal numbers of protons and electrons. Material B also consists of atoms with equal (though perhaps different) numbers of protons and electrons. Both materials are electrically neutral.
When the two materials are placed in contact and then separated, negatively charged electrons are transferred from the surface of one material to the surface of the other material. Which material loses electrons and which gains electrons will depend on the nature of the two materials. The material that loses electrons becomes positively charged, while the material that gains electrons is negatively charged. This is shown in Figure 2.
Static electricity is measured in coulombs. The charge “q” on an object is determined by the product of the capacitance of the object “C” and the voltage potential on the object (V):
q = CV
Commonly, however, we speak of the electrostatic potential on an object, which is expressed as voltage.
This process of material contact, electron transfer and separation is a much more complex mechanism than described here. The amount of charge created by triboelectric generation is affected by the area of contact, the speed of separation, relative humidity, and chemistry of the materials, surface work function and other factors. Once the charge is created on a material, it becomes an electrostatic charge (if it remains on the material). This charge may be transferred from the material, creating an electrostatic discharge or ESD event. Additional factors, such as the resistance of the actual discharge circuit and the contact resistance at the interface between contacting surfaces also affect the actual charge that is released. Typical charge generation scenarios and the resulting voltage levels are shown in Table 1. In addition, the contribution of humidity to reducing charge accumulation is also shown. It should be noted however that static charge generation still occurs even at high relative humidity.
Examples of Static Generation - Typical Voltage Levels
|Means of Generation||10-25% RH||65-90% RH|
|Walking Across Carpet||35,000V||1,500V|
|Walking Across Vinyl Tile||12,000V||250V|
|Worker at a Bench||6,000V||100V|
|Poly Bag Picked up from Bench||20,000V||1,200V|
|Chair with Urethane Foam||18,000V||1,500V|
An electric charge also may be created on a material in other ways such as by induction, ion bombardment, or contact with another charged object. However, triboelectric charging is the most common.
How Material Characteristics Affect Static Charge
When two materials contact and separate, the polarity and magnitude of the charge are indicated by the materials’ positions in a triboelectric series. The triboelectric series tables show how charges are generated on various materials. When two materials contact and separate, the one nearer the top of the series takes on a positive charge, the other a negative charge. Materials further apart on the table typically generate a higher charge than ones closer together. These tables, however, should only be used as a general guide because there are many variables involved that cannot be controlled well enough to ensure repeatability. A typical triboelectric series is shown in Table 2.
Typical Triboelectric Series
Virtually all materials, including water and dirt particles in the air, can be triboelectrically charged. How much charge is generated, where that charge goes, and how quickly, are functions of the material’s physical, chemical and electrical characteristics.
A material that prevents or limits the flow of electrons across its surface or through its volume is called an insulator. Insulators have an extremely high electrical resistance, insulative materials are defined as “materials with a surface resistance or a volume resistance equal to or greater than 1 × 1011 ohms.” A considerable amount of charge can be generated on the surface of an insulator. Because an insulative material does not readily allow the flow of electrons, both positive and negative charges can reside on insulative surface at the same time, although at different locations. The excess electrons at the negatively charged spot might be sufficient to satisfy the absence of electrons at the positively charged spot. However, electrons cannot easily flow across the insulative material's surface, and both charges may remain in place for a very long time.
A conductive material, because it has low electrical resistance, allows electrons to flow easily across its surface or through its volume. Conductive materials have low electrical resistance, less than 1 × 104 ohms (surface resistance) and 1 × 104 ohm (volume resistance) per Glossary ESD ADV1.0. When a conductive material becomes charged, the charge (i.e., the deficiency or excess of electrons) will be uniformly distributed across the surface of the material. If the charged conductive material makes contact with another conductive material, the electrons will be shared between the materials quite easily. If the second conductor is attached to AC equipment ground or any other grounding point, the electrons will flow to ground and the excess charge on the conductor will be neutralized.
Electrostatic charge can be created triboelectrically on conductors the same way it is created on insulators. As long as the conductor is isolated from other conductors or ground, the static charge will remain on the conductor. If the conductor is grounded the charge will easily go to ground. Or, if the charged conductor contacts another conductor, the charge will flow between the two conductors.
Static Dissipative Materials
Static dissipative materials have an electrical resistance between insulative and conductive materials (1 × 104 < 1 × 1011 ohms surface or volume resistance). There can be electron flow across or through the dissipative material, but it is controlled by the surface resistance or volume resistance of the material.
As with the other two types of materials, charge can be generated triboelectrically on a static dissipative material. However, like the conductive material, the static dissipative material will allow the transfer of charge to ground or other conductive objects. The transfer of charge from a static dissipative material will generally take longer than from a conductive material of equivalent size. Charge transfers from static dissipative materials are significantly faster than from insulators, and slower than from conductive material.
Charged materials also have an electrostatic field and lines of force associated with them. Conductive objects brought into the vicinity of this electric field will be polarized by a process known as induction Figure 3. A negative electric field will repel electrons on the surface of the conducting item that is exposed to the field. A positive electric field will attract electrons to near the surface thus leaving other areas positively charged. No change in the actual charge on the item will occur in polarization. If, however, the item is conductive or dissipative and is connected to ground while polarized, the charge will flow from or to ground due to the charge imbalance. If the electrostatic field is removed and the ground contact disconnected, the charge will remain on the item. If a nonconductive object is brought into the electric field, the electrical dipoles will tend to align with the field creating apparent surface charges. A nonconductor (insulative material) cannot be charged by induction
ESD-ADV 1.0, Glossary, ESD Association, Rome NY.
ESD TR20.20, Handbook, ESD Association, Rome, NY.
ESD ADV 11.2, Triboelectric Charge Accumulation Testing, ESD Association, Rome, NY.
ANSI/ESD S20.20—Standard for the Development of Electrostatic Discharge Control Program, ESD Association, Rome, NY.
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